Industrial Automation Fundamentals: A Practical Guide to Sensors, Controllers, Networks, Safety, and Modern Industry 4.0 Systems

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Published date August 18, 2026
Author Sigma Technical Press

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Description

Understand How Modern Industrial Automation Systems Actually Work

Modern factories and industrial facilities depend on interconnected systems of sensors, controllers, actuators, networks, software, and safety equipment working together continuously. From a simple PLC controlling a motor to a fully connected Industry 4.0 production environment, industrial automation brings the physical and digital worlds together.

Industrial Automation Fundamentals provides a practical, accessible introduction to the technologies, control concepts, and architectures behind modern automated systems.

Written for engineers, technicians, students, maintenance professionals, system integrators, and anyone entering the industrial automation field, this book builds a broad technical foundation without assuming specialist knowledge of every automation discipline.

Inside, you'll learn:

How industrial automation systems are organized from field devices to enterprise systems

The differences between discrete, process, and batch automation

How sensors measure the physical world and actuators turn control commands into physical action

How motors, pneumatics, hydraulics, analog signals, digital signals, and 4–20 mA current loops are used in industrial systems

How Programmable Logic Controllers (PLCs) work, including their hardware, I/O systems, scan cycle, and programming concepts

The fundamentals of Ladder Logic and IEC 61131-3 programming languages

How feedback loops, PID controllers, cascade control, feedforward control, and VFDs regulate industrial processes

How industrial networks and protocols connect controllers, machines, instruments, and supervisory systems

How PROFINET, EtherNet/IP, SCADA, and HMI systems fit into the automation architecture

The fundamentals of motion control, servo systems, industrial robots, and collaborative robotics

How machine safety, emergency stops, interlocks, Safety Instrumented Systems (SIS), and Safety Integrity Levels (SIL) reduce industrial risk

How redundancy, fault tolerance, alarm management, maintenance, and predictive maintenance improve system reliability

How MES and ERP systems connect production operations with the wider enterprise

How Industrial IoT, digital twins, edge computing, analytics, and AI are extending traditional automation into Industry 4.0

Rather than focusing on a single manufacturer or product family, Industrial Automation Fundamentals emphasizes the durable engineering principles that connect the entire automation environment—from sensors and actuators on the factory floor to PLCs, industrial networks, SCADA systems, and enterprise platforms.

By the end of the book, you'll understand how the major components of an industrial automation system work, why they are needed, and how they interact as part of one integrated architecture.

Whether you're starting a career in automation, moving into controls or manufacturing, or simply need to understand the technologies behind modern industrial systems, Industrial Automation Fundamentals provides the practical foundation to get started.

Specifications

FormatEPUB, PDF
Pages178
LanguageEnglish
ISBN-13979-8193429562

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